how block print fabrics are made - a lesson in bagru prints

hand carved rajisthani wooden block peacock feather bird mandala

At virtue + vice we strive to use different production methods that have the lowest environmental impact possible. One method we love is block printing. The traditional block print fabric process takes a block of wood, carves a unique pattern into it, and then uses it as a stamp to print fabric. This ancient technique creates local jobs in Bagru and Sanganer, is completely free of electricity, and uses less water than any other printing method. Our block printing goes one step further, we only use organic cotton and natural dyes from vegetable as well as non-azo dyes set with non-toxic alum. Yes, that’s the same stuff men use on their face while shaving when they nic themselves. Keep reading for an insider look into the famous Bagru print.

History of hand block printing in India

From China to India

It is thought fabric printing first began in China about 4,500 years ago. Through trade routes, the technique made the way to India where printing flourished only about only 400 years ago. This is where many western bloggers start the clock for Indian block prints, a mear 400 years ago. That is because that is when India began trading block prints to Europe.

But, block printing in India had its start before China came with new designs. The technique originated in Gujarat and dates back to the 12th century. From Gujarat, the technique spread to Rajasthan. Like accents within the same language (think southern yall or New York-ah), each geographical area of India has its own unique process and distinct aesthetic. China's designs and imports only ignited an industry that already had a rich history.

International influence and demand

At the time there were so many international influences in India thanks to the trade routes that local artisans began to draw from. This influence coupled with India's superior understanding of dyes and printing (especially with natural plant dyes), made them a world leader in block printing. The new fabrics were coveted by the Mughal Maharashtra that ruled at the time as well as the nobility of Europe.

But, with the industrial revolution and invention of mass production, the time consuming and expensive fabrics fell out of vogue. For years the cottage industry of hand block printing hung on by a thread (literally), with a popular item being Bagru print sarees for more wealthy Indian ladies. Today the Chippa caste, especially the Chippa families in Bagru printing, help to keep the craft alive. Traditionally the Chhipa Caste is known for their decades-long work in dye and print work.

block print house bagru
the next generation at Block Print House in Bagru

village influence

This is just a quick teaser. I am working on a post about the different influences and characteristics of block print design throughout India.

Gujarat is known for bold geometric patterns, Sanganer for calicos. And, Bagru prints (where our block prints come from) are known for a special hand block printed fabric technique called Dabu and the use of indigo dye. Dabu printing is one of my favorite printing techniques and you can learn more about it here. It’s incredible to see how many unique cultural interpretations can be created using the same ancient process.

bagru print example
block prints are EVERYWHERE in Jaipur, even at the breakfast table. For breakfast this morning, aloo chaat, poha, and fresh orange juice

how to block print

before you even start printing

make the block

design

bagru print design library
not feeling creative? that's ok. try mixing and matching from a print houses block library

The first step is designing. Each color in a print get's its own block. So a three-color print would have 3 separate blocks. Blocks generally measure under 12"x12". And prints generally should now have more than about 5 colors. Anything bigger or more complex than that will need to be a screen print. And for screening, I recommend taking a trip to another nearby village Saganer.

screen printing in sanganer
screen printing in saganer... more on that later.

carve

carving blocks to make block print fabric
carving blocks

Transfer the pattern onto a block. Block printing starts with a block of wood and a paper pattern. The block is painted white for contrast, the paper pattern is attached to the block. Workers transfer the design onto the block by making tiny little dots on the lines of the pattern. Artisans then remove the paper and use the dots as a guide for carving by hand.

bagru print finished blocks
blocks ready for printing

prep the fabric

desize

desizing fabrics for block printing
a little bit of a mild detergent, and LOTS or heat to desize fabrics

When the fabric is knit or woven a coating, aka sizing, covers the yarns to keep them strong and prevent damage. Sizing is usually made of a petroleum base, but, often in India, something as simple as corn starch does the trick.

Before a piece of fabric can go into dying or printing the sizing needs to be removed, this is the process of scouring. Usually, a mild detergent and a lot of boiling are all that is necessary to remove the sizing. No crazy chemicals.

This step is super important. If the yarns in fabric are coated, the dyes and prints will not be able to penetrate the fibers properly and the result will be a print that washes away or is inconsistent in color.

add mordant

Add some mordant. Mordant helps the ink from printing stay on the fabric and not wash away. Popular mordants are the glue that holds the natural color on. Different fabric contents and different dyes need different types of mordants. But, generally for cotton fabrics are artisans use tannins.

Prep the color

prepping colors for bagru block print
ladies prepping color for block printing

This is a fun step. It's where the color is made. Different base colors, think red and yellow make orange, blue and red make purple, etc, are mixed together to create the perfect custom color.

I personally prefer to use natural colors from plants. But, it is important to remember that natural plant color dyes have their limitations. Natural dyes have less saturation and less possible colors than chemical dyes.
1a. plan ahead
I am the kind of person that leaps before they look. I get so excited and am so eager to try new things and create, I usually just go for it. And, this is almost always a mistake. The best advice I can give for block printing is to plan ahead. Measure and map out where each block is going to hit the fabric before starting.

Time to print

plan ahead

I can not tell you how many times I start printing to figure out halfway through that I would not have enough room to print my entire concept, or my design was totally off center. My dad always says measure twice and cut once, and this advice definitely transfers to block printing.

dip the block

how to make bagru prints
get just the right amount of print paste

Dip the wooden blocks in the print paste. There is a printing technique for this. I tend to have a very heavy hand. The goal is to lightly tap the block into the print paste.

get ready to print

More technique. Line up the block over the fabric. Be really careful, because once the block goes down on the fabric there are no do-overs. Once the block is exactly where it needs to be, drop it down onto the fabric.

stamp it

how bagru block print fabrics are made
bagru block printing in action

The block gets a quick pound with the fist. In my case I am weak, so I have to give it a few bangs. My friend Arielle, over at four rabbit's uses a mallet to tap the blocks to prevent bruising on her fists. Smart idea.

repeat

Mix and match different colors and blocks and keep on printing until the entire fabric is done.dry

Once printing is done, the fabric is laid or hung out in the sun to dry. The heat from the sun also helps "cook" in the color. But, the fabric is not ready yet

wash or dye

block print fabrics being washed
washing block print fabrics

The finished fabric needs and alum washing, to help keep the prints colorfast during the home laundering process. After the wash, it is again set out in the sun to dry. The result is a beautiful, handcrafted Bagru hand block print fabric that is made without the use of electricity, is toxin-free, and uses minimal water!

Or, the fabric can get an overdye. This means that a dye color is chosen to dye over the print, this way the background of the fabric is another color other than white.

Because Bagru is historically known for Indigo, I usually like to dip my fabrics in an underground indigo vat. Some of the indigo wells in the area are over 100 years old

bagru block print fabrics drying in the sun
fabrics drying in the sun

If you choose to overdye

If the fabrics goes into a dye bath, then it gets another dry out in the sun, wash in alum, and final drying.

finished bagru block print fabric
fabric ready to be made into clothing

Block prints in fashion

Don't sweat the small stuff, imperfections are part of the process

Remember, these are people. Not machines. And, people are not perfect. There are going to be little inconsistencies in the print. And, the colors are not going to line up perfectly. That is the beauty of block prints.

One of the biggest challenges for small brands with block print product working with boutiques and retailers is teaching them how variances are part of the design, not defects. Luckily, as traditional Indian crafts become more and more popular on a global scale more people are understanding that perfection is not the goal. (Maybe things like a living wage, and safe work space are…)

don't appropriate

Come up with your own designs. Please don't come to Jaipur and steal from the local people. I think part of what makes artisan crafts so appealing to Westerners is the colors and chaos. Like India in general, traditional block prints are over the top. Coming from places like NY, LA, and London, where prints and colors are a little more muted, it's easy to understand why people fall in love and want to emulate the striking designs.

But, just don't. Use India's unapologitic use of colors on colors, prints on prints, and mentality of more is always better to amplify your own designs. Again, do not steal from the local Bagru print motifs.

If you need a lesson on stealing local cultures designs, here is an article about Carolina Herrera.

take a class and learn from an artisan

Try a local Bagru block printing workshop. Last January during our first virtue + vice 10-Day Sustainable Fashion Tour, the group spent a day in Bagru and go to learn all about the history of the village, and try their hand at Bagru block printing themselves. I wish everyone could try block printing for themselves. It's really difficult, and I feel like everyone would have so much more respect for their clothing if they were able to experience how labor intensive it is to make. Also, it is just really cool to see where the West Elm or Anthropology "tribal" bedding or pillowcase from your house actually came from.

block print workshop puppy
puppy that made an appearance at the block print workshop!

Even better, shop from them directly.

is block printing ethical?

job creation

finished block print fabric being transported
taking fabrics to the factory to be made into clothing

It creates jobs. Lot's of jobs. So many hands will touch a piece of fabric through all of these steps. And, because the practice is time-consuming and labour intensive, a lot of people are necessary for the production process in comparison to machine printing.

In India jobs are scarce. There simply are not enough jobs for the entire population. Hey, entrepreneurs out there… thinking about starting an ethical and sustainable clothing line? Please remember this - the most impactful thing you can do while working in India is to create a job. A job that provides a living wage, India does not need your donations, they need work.

But, while the Bagru print fabric wholesale market is creating more much-needed jobs, there is also a darker side.

Indians cannot afford their own work

The people who are making these block print fabrics often make so little that they can not afford their own work. In the local markets around Jaipur there are cheaper knockoffs that are not as high quality as the fabrics made for export. This is what they buy and wear. They don't get the same things as me and you.

This same sentiment was echoed during my interviews at WomenWeave. While speaking to the ladies they would ask me who the people were that wore the fabrics they made, because, aside from the occasional foreigners visiting from the US, Europe, or Australia, the never actually saw people wearing the fabrics in their own communities because they were so expensive ($15/meter).

It's heartbreaking listening to them. Artisans spend so much time creating beautiful textiles, sadly most of which will end up landfills. And, they can't even wear their own creations.

what do you think?

Is that sustainable? Is that ethical? I am not going to tell you what is right and wrong. The world of sustainable and ethical fashion is full of grey areas and blurred lines. But, it is something to think about the next time you are getting a sales pitch about how "ethical" a company is.

traditionally a man's job

Traditionally block printing has been a mans job. But, India is slowly changing and women are gaining more and more rights and working in new industries every day. If you want more info on women in block printing, check out Symbology who has been doing great work in the Jaipur region with women for almost a decade.

Questions, or interested in working with Bagru print manufacturers? Here is our email address to drop us a line hello@virtue-vice.com. Or, leave your comments below!

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